1. The robot can save labor and stabilize production
1.1. Use the robot to take products, injection molding machine can be unattended operation, not afraid of no one or staff leave of concern.
1.2. The implementation of one person, one mechanism (including cutting the water mouth, cutting the peak and packing), equipped with a conveyor belt, one person can watch 4-5 machines, saving a lot of manpower and reducing workers' wages.
1.3. People will be fatigued, and the robot out of the product time is fixed, without rest, especially in the heat or night shift effect is more obvious.
1.4. It is more difficult to recruit highly educated personnel to operate the injection molding machine, and the cost increases, while ordinary biotech personnel are not highly technical and responsible, causing difficulties in production and management.
1.5. People and people always get along with each other to produce conflicts and affect production. The use of robots decompression less artificial, internal will not be too much work pressure and conflicts, improve internal unity and the cohesion of the company.
2. Helping robots make the operation safer
2.1. Because labor laws continue to be sound and strict, the use of robots will no longer have the risk of accidental injury to employees.
2.2. Less human contact with the product, avoiding employee burns due to overheating of the product.
2.3. No need to use hands to enter the mold to pick up products, avoiding the safety hazards caused by this.
2.4. The robot computer is equipped with mold protection, the product in the mold does not fall off will automatically alarm prompt, will not damage the mold.
3. Helping robots can improve product quality
3.1. If the molding machine for automatic mold release, when dropped, the product will be scratched, stained with oil and produce defective products.
3.2. If a person takes out the product there are four problems exist.
There is a possibility that the hand will scratch the product.
There is a possibility that the hands are not clean and dirty products.
If multiple cavities are missed and crush the mold.
Due to personnel fatigue and affect the cycle time and reduce production efficiency.
3.3. Using conveyor belt with robot, the production and packaging staff can concentrate on quality, and will not be distracted by taking products or too close to the injection molding machine, too hot and affect the work, thus reducing production efficiency.
3.4. Personnel take the product time is not fixed, will cause the product shrinkage, change the shape (material tube if overcooked, need to re-injection caused by waste of raw materials, the current high price of raw materials), robot take out time fixed to ensure product quality.
3.5. Personnel need to close the safety door first to take the product, which will cause the shortening of the life of the molding machine or damage, affecting production. The use of robots can ensure injection quality and extend the life of the molding machine.
4. Helping robots can improve production efficiency
4.1. It can control the stability of the machine so as to control the quality of the product, ensure the delivery time of the customer, keep the goodwill of the enterprise and improve the competitiveness of the enterprise.
4.2. Personnel take the product is not fixed, the safety gate is slow to open and slow to close the impact is great. In addition, people are inert, emotional, easily fatigued at night, mental discomfort, plus matters such as drinking water, going to the bathroom, etc., it is estimated that the 24-hour production efficiency is only 70%. The robot can operate uninterruptedly.
4.3. Investment cost recovery is fast, for the products you make, you can recover the investment cost in less than six months.
4.4. The use of robots can make the whole production automation can improve the company's image, the use of robots to reduce the use of personnel and make the site easy to manage so as to improve the competitiveness of the company.
4.5. If the manual removal of products is about 1000 molds a day, the use of robots can be increased by about 500 molds, that is, the use of robots is about 1500 molds a day. If the molding machine in the customer's factory is automatic mold removal, sometimes the product needs to be ejected 2-3 times, which will affect the production efficiency, and the product will be dropped, which will cause scratches, oil stains, and pressure mold, etc., resulting in defective products.
4.6. If the whole molding machine uses robot, each molding machine can save 1/3 or 1/2 labor for quality inspection and packaging, etc.
Post time: Oct-26-2021