Manipulator safe use and maintenance factors and solutions

The power manipulator, also known as the manipulator, balance crane, balance booster, manual load shifter, is a novel power equipment for material handling and labor-saving operation during installation. It cleverly applies the principle of balance of force, so that the operator can push and pull the weight accordingly, and the balance can be moved and positioned in the space. The weight forms a floating state when lifting or falling, and relies on the air path to ensure zero operating force, which is affected by the weight of the workpiece. Without skilled point operation, the operator can push and pull the weight by hand, and the weight can be correctly placed in any position in the space.
The help manipulator greatly saves manpower and material resources, and can accurately position, ensure the safety of equipment and operators, simple and convenient operation, strong flexibility, suitable for the assembly industry such as modern industrial processing centers.

The power manipulator is composed of two parts: pneumatic and mechanical, so the stability and quality of these two parts greatly affect the process of equipment use and maintenance.

First, the impact of the stability of pneumatic components
Pneumatic components must be branded components. In particular, important components, such as pneumatic precision pressure reducing valves, are the key parts of the entire gas system, so their stability may affect production timing, safety, maintenance and cost factors.

Second, the impact of machining accuracy and quality on the stability and safety of equipment
If the help manipulator clamp the cylinder piston rod joint is broken, the main reasons are:
1, the intuitive analysis should be that the guiding accuracy is not enough, but the guiding accuracy is not enough, first of all, it will cause the partial grinding of the cylinder piston rod to the rod seal ring, and the gas will leak at the root of the piston rod; If there is no leakage phenomenon, it should be caused by unreasonable design and insufficient guidance accuracy;
2, the cylinder piston rod itself quality defects.