The length of the maintenance cycle will be affected by many factors, including:
1. Frequency and intensity of use: The more frequently used and heavier the weight of the manipulator, the faster its parts will wear and require more frequent maintenance.
2. Working environment: Harsh working environment (such as dust, high temperature, humidity, corrosive gas, etc.) will accelerate the aging and damage of parts, requiring more frequent maintenance.
3. Brand and model of manipulator: Manipulators of different brands and models may have differences in design, materials and manufacturing processes, so maintenance requirements and cycles will also be different.
4. Quality of maintenance: If each maintenance is in place, the maintenance cycle can be appropriately extended.
5. The degree of standardization of operators: The correct use and care of operators can reduce abnormal wear of equipment, thereby extending the maintenance cycle.
Generally speaking, the maintenance of the rigid arm power manipulator can be divided into the following levels and cycles, but the specific maintenance manual provided by the equipment manufacturer should be referred to:
Daily inspection (Pre-shift Check):
1 Check whether the air source pressure is normal (if it is pneumatic).
2 Check whether the connecting parts are loose.
3 Check whether the hoses, cables, etc. are worn or damaged.
4 Check whether the safety device is intact and effective.
5 The operator performs a visual inspection and a simple functional test before use.
Weekly/monthly inspection:
1 Cleaning: Clean the surface of the manipulator to remove dust and dirt.
2 Lubrication: Lubricate the parts that need lubrication according to the requirements of the manual.
3 Tightening: Check and tighten loose bolts, nuts and other connectors.
4 Pneumatic system inspection (pneumatic): Check whether the cylinder, valve and other components are leaking, and whether the filter needs to be cleaned or replaced.
5 Hydraulic system inspection (hydraulic): Check the oil level and oil pipe for leaks.
Quarterly/half-year inspection:
1 Comprehensive inspection: Conduct a more in-depth inspection of each component of the manipulator, including structural parts, transmission parts, control system, etc.
2 Wear assessment: Assess the degree of wear of wearing parts and replace them if necessary.
3 Functional test: Conduct a comprehensive functional test to ensure that the performance indicators of the manipulator meet the requirements.
4 Safety calibration: Check and calibrate the safety protection device.
Annual inspection:
More comprehensive inspection and maintenance by professionals.
Some key components may need to be replaced.
Perform precision calibration and performance evaluation.
Post time: Apr-07-2025