The intelligent bar warehouse gantry manipulator system is a highly automated material handling and storage solution that is widely used in the manufacturing industry, especially in scenarios where long workpieces such as bars and tubes need to be efficiently handled. The system combines intelligent warehousing, automated handling and precise positioning technology to significantly improve production efficiency, reduce manual intervention and reduce error rates.
System composition
1.Intelligent bar warehouse:
Used to store bars or tubes of different specifications, usually with a multi-layer shelf structure.
Equipped with an intelligent management system, it can monitor inventory status in real time, automatically allocate storage locations, and optimize access paths.
Supports automatic identification technologies such as barcodes and RFID to achieve material traceability.
2.Truss manipulator:
The truss manipulator is the core handling equipment of the system, usually composed of three axes of X, Y, and Z, and can move accurately in three-dimensional space.
The end of the manipulator is equipped with a special fixture that can adapt to bars of different shapes and sizes.
High-precision servo motors and control systems ensure the stability and accuracy of the handling process.
3.Control system:
PLC (Programmable Logic Controller) or industrial computer is used as the core control unit.
Integrated intelligent algorithm to realize automatic path planning, obstacle avoidance, load balancing and other functions.
Support docking with MES (Manufacturing Execution System) or ERP (Enterprise Resource Planning) system to achieve seamless transmission of production data.
4.Sensor and detection system:
Equipped with a variety of sensors (such as photoelectric sensors, laser rangefinders, etc.) for real-time monitoring of robot position, material status and environmental changes.
The detection system ensures safety and accuracy during handling to avoid collision or material damage.
5.Human-machine interface (HMI):
Provides an intuitive operation interface to facilitate operators to monitor system operation status, adjust parameters or troubleshoot.
Support remote monitoring and operation to improve the flexibility and maintainability of the system.
System functions
1.Automatic storage and retrieval:
According to production needs, the specified specifications of the bar material are automatically taken out from the bar material warehouse, or the processed bar material is stored back in the warehouse.
Supports mixed storage and handling of multiple varieties and specifications of materials.
2.Precise positioning:
Through high-precision sensors and control systems, ensure that the manipulator can accurately grasp and place the bar material.
Applicable to high-precision processing scenarios, such as loading and unloading of CNC machine tools.
3.Intelligent scheduling:
According to the production plan and inventory status, the material handling sequence and path are automatically optimized to reduce waiting time and energy consumption.
Support dynamic adjustment to adapt to the changing needs of the production line.
4.Safety protection:
Equipped with multiple safety protection mechanisms, such as emergency stop, collision detection, overload alarm, etc., to ensure the safety of equipment and personnel.
Comply with industrial safety standards (such as ISO 13849).
5.Data management:
Record material access, handling and processing data in real time, and generate reports for management personnel to analyze.
Support data cloud storage and analysis to provide a basis for production optimization.
Post time: Feb-24-2025