Electric hoist crane manipulator

Short Description:

The electric hoist handling manipulator is an automated handling equipment that combines the functions of an electric hoist and a manipulator. It is widely used in industrial production, logistics warehousing, assembly lines and other scenarios to lift, transport and position heavy or large-sized workpieces.

1. Core components
Robotic arm structure: multi-joint design (usually 3-6 axes), made of lightweight aluminum alloy or carbon fiber.

Power drive system: servo motor + reducer, providing torque assistance (such as 0.1-50kg load).

Force sensor: detects the direction and size of the operator’s force, and provides real-time feedback to the control system.

End effector: fixture, suction cup, hook, etc., which can be quickly replaced.

Safety module: collision detection, emergency stop button, overload protection.

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Working principle
Follow-up control: When the operator gently pushes the workpiece, the sensor recognizes the intention of the action, and the motor synchronously amplifies the thrust (the power ratio is adjustable, such as 1:5 to 1:10).

Zero gravity mode: The weight of the robot is balanced by the motor, and the operator only needs to overcome the inertial force.

Position memory: Some models support trajectory teaching, and fixed paths can be repeatedly executed.

Outstanding features
Labor-saving and efficient: The operator only needs 1-5% of the force to carry heavy objects (such as a 100kg workpiece only needs 5kg thrust).

Flexible and precise: Supports millimeter-level fine-tuning, suitable for assembly, alignment and other fine operations.

Human-machine collaboration: No safety fence is required, and it can directly cooperate with manual labor (in accordance with ISO 10218 standards).

Low energy consumption: Compared with fully automatic robots, power consumption is reduced by more than 60%.

Typical application scenarios
Automobile assembly line: instrument panel installation, door handling, battery pack positioning.

Electronic manufacturing: LCD panel handling, precision component assembly.

Medical logistics: medicine box palletizing, surgical equipment transfer.

Food processing: packaging box sorting, production line feeding.